Box Beam Roll forming machine
Ⅰ:Composition of machine
Roll forming main machine……………………………1 unit
5T manual uncoiler........................…………………….1 unit
Control panel…………………………………………..1 unit
Hydraulic station…………………………………… …1 unit
Manual out table……………………… ……………….1 unit
Joint together part……………………… ……………1 unit
Ⅱ: Details of each composition
A: Roll forming main machine
| Feeding width | 200 - 400mm ( according drawing ) |
| working speed | 10m/min (not contain punching and cutting) |
| roll station | 15 stations |
| material of roller | GCr15, CNC lathes, hard Chrome Coated |
| :material of main shaft | 45﹟steel diameter roller: Ф65mm |
Sample photo for reference:
6: main power: 11KW
7: forming thickness: 1.2-2 mm, galvanized steel
8: Transmission: by Chains
9: feeding and guide: feeding motor 2.2kw
10: size of machine: about 10500x1000x1500(mm)-----for main machine L x W x H
need 1x40GP container
11: weight: about 5000Kgs
12: color of machine: blue and yellow
13: Punching and Cutting:
(1) punching mold: Cr12 HRC 58-62
(2) machine with 5 sets punching system according to punching drawing
(3) Punching with hydraulic drive
(4) punching at end-wise controlled by PLC control system
(5) Hydraulic Cutting after forming: Cut the sheet after roll forming to required length
(6) Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
(7) Material of blade: CR12with heat treatment
(8) Length measuring: Automatic length measuring
(9) Tolerance of length: 3m+/- 1.5mm
14. Uncoiler
Dimensions: 1700mm*1000mm*800mm
Width of feeding: 600mm
Capability: 5 Ton
Bound of expand &fight: 450mm—510mm
Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual
C: Control panel PLC Panasonic
(1) Voltage, Frequency, and Phase: Machine need to accept 380V/3Ph/60Hz
(2) Automatic length measurement:
(3) Automatic quantity measurement
(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5) Length inaccuracy can be amended easily.
(6). Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)
D: Hydraulic station
1: hydraulic station power: 7.5kw
E: manual out table:
Character of main structure
Main features and components of the machine
1,main features
a. the structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine.
b．All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
c. we adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming .
d. it is very easy to install the equipment and suitable for producing in the factory.
e. the machine has features of low noise and high efficiency.
Technological process
Decoiling—feeding and guide—leveling---pre cut---pre punching----roll forming—---post punching-----hydraulic cutting—product output
Profile:(Basis on customer’s require to design)
The external of machine: (exactly should be sending to customer in 20 days after confirm order)
Terms of payment: 30%T/T 70% pay before shipment.
Deliver time: 75 days after get 30% down payment
Warranty: 1 year warranty from date of shipment
Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of purchase. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 60$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
Product Tags:
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